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Unavoidably, forklift parts will eventually wear out and require replacing. The choice of purchasing brand new parts could become costly so one more idea is to buy used components. This can save much money in the end. It is a good idea to acquire used forklift parts which have been reproduced. These parts will guarantee that you are getting parts which would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts that are remanufactured are a cheaper answer as opposed to rebuilding. With rebuilding components, just the parts which are worn out or broken get replaced, which means that other wearable parts may break down soon after purchase.
Remanufacturing however offers the best guarantee for used parts. Reproduced parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable components are replaced regardless of age or wear which is another rationale why reproduced parts on the whole operate so much better. Whichever component within the part is new and this provides much longer life to the second-hand part. Depending on the lift truck parts that are being redone, the cleaning process and the whole remanufacturing process would vary.
Testing and Replacing Parts
The engines are cleaned after a complete disassembly. Various engine components like pistons, spark plugs, rings, valve springs, filters, and valves can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are oven cleaned, pressure washed, and disassembled. A comprehensive examination is performed to check for any cracks. Bearings, bushings and seals are all replaced. Usually, the replacement parts utilized on transmission parts meet OEM specifications.
Wearable parts
A few parts like for instance the alternator, the water pump, torque converters, steer axles and the starter could get longer serviceability after being reproduced and having all wearable parts replaced. The electronic control in the electric forklift is maintained by the control card. This card can also be reproduced with replacing all aged and worn out parts. Not like other lift truck parts the control card can only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are comprehensively checked upon reassembly to ensure they are in top condition previous to being sold. It is vital when obtaining remanufactured components to make sure they have undergone the proper testing and inspection procedures. On certain bigger parts like for instance transmissions, steer axles and engines, OEM specification replacement components should be used.
The forklift dealer could guarantee that the components they have reproduced meet the OEM specifications. This would even ensure the components meet industry standards. Many details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of remanufactured parts than the components that were merely rebuilt.
