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Forklift batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The forklift nameplate will state the correct truck voltage, the most amp-hour capacity as well as the least battery weight. The lift truck Operating Manual will even have the right battery specifications meant for the lift truck.
There are two base type of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery likewise known as VRLA does not require any additional water. Sealed batteries on the other hand use a chemical reaction to maintain right fluid level during the life of the battery. A flooded battery requires water to be added regularly so as to guarantee the exact electrolyte level in the battery.
Nearly all lift trucks are able to accommodate numerous different sizes of battery. If choosing the battery, it must be chosen so as to fit inside the measurements of the battery compartment. The majority of battery providers could offer a battery listing of appropriate sizes which are suggested for your particular lift truck.
With electric lift trucks, the battery is likewise utilized as a counterweight. The capacity of the forklift will be based upon precise minimum weights of the battery. Abide by the information specified on the lift truck nameplate to ensure you are utilizing a battery which meets minimum weight specified.
Chargers and batteries need to be rightly matched to the specific battery which is being charged. This would help ensure that the charger has the exact amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity must be with 10 percent of the amp-hour capacity of the battery to be able to ensure the most efficient charging. Before commencing the charging cycle, make certain the battery is first connected to the charger. Always check the battery information like for example the voltage, amp-hour capacity and battery weight with the details provided on the battery nameplate.
Always check to see if the correct type of charger is being utilized to be able to charge the battery. Most of the newer chargers could safely charge various types of batteries and would thusly be labeled as capable of accepting all batteries. Using an older charger, for instance to charge just flooded batteries can be dangerous if utilized for sealed batteries and damage to both battery and charger will happen. It is important to firstly check the instruction plate on the charger in order to make positive it could accept the kind of battery you want to charge.
If handling flooded batteries, it is best to just add the necessary water once the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery when it is being charged.
A few tips intended for improving the life of a battery comprise: at all times keep the battery unsoiled regardless of kind and for flooded batteries specifically, keep their fluid levels maintained. One more general rule is to charge the battery and let it rest for an 8 hour period previous to using. Make use of an "equalizing" charge every 5th charge to be able to keep all cells renewed at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity before recharging.
Electric forklifts can be outfitted with different gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm to notify once the battery has been discharged to a present level. There are more simple gas gauge meters available also. Using such monitoring gadgets would help prevent truck and battery damage from severely discharging the battery throughout use.
